Proper strip forming

When laying out the flower, the tooling designer must consider the complexity of the profile, the customer's tube mill or roll forming machine, flexibility, vertical centers, horizontal centers, gearing, and positioning for cutoff. Between each fin pass is an idler pass and perhaps a seam guide before the welding station.


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When laying out the flower, the tooling designer must consider the complexity of the profile, the customer's tube mill or roll forming machine, flexibility, vertical centers, horizontal centers, gearing, and positioning for cutoff.

Roll form tooling tryout and troubleshooting

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Roll forming basics

A quick check of the datum plane can be accomplished by using a 6-ft. In this example, the total number of driven passes before the welding station is six, with three sizing after the welding. Then the gauge wire or pin is used to verify that every gap, or clearance between the rolls, is as designed. The shafts are adjusted so that they are parallel by using two rolls on the top and two on the bottom.
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